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Installation & Service Instructions

83-059-000

Regulator Model R16

With Variations and Accessories

ISSUED: April, 2006

Supersedes: September, 1995

Doc.# 83059000, ECN# 060135, Rev. 1

Richland, MI 49083 Tel: (269) 629-5000

WARNING

To avoid unpredictable system behavior that can cause personal injury

and property damage:

• Disconnect electrical supply (when necessary) before installation,

servicing, or conversion.

• Disconnect air supply and depressurize all air lines connected to

this product before installation, servicing, or conversion.

• Operate within the manufacturer’s specified pressure, temperature,

and other conditions listed in these instructions.

• Medium must be moisture-free if ambient temperature is below

freezing.

• Service according to procedures listed in these instructions.

• Installation, service, and conversion of these products must be

performed by knowledgeable personnel who understand how

pneumatic products are to be applied.

• After installation, servicing, or conversion, air and electrical supplies

(when necessary) should be connected and the product tested for

proper function and leakage. If audible leakage is present, or the

product does not operate properly, do not put into use.

• Warnings and specifications on the product should not be covered

by paint, etc. If masking is not possible, contact your local

representative for replacement labels.

WARNING

Product rupture can cause serious injury.

Do not connect regulator to bottled gas.

Do not exceed maximum primary pressure rating.

WARNING

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE

PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS

CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from The Company, its subsidiaries

and authorized distributors provide product and/or system options for further

investigation by users having technical expertise. It is important that you

analyze all aspects of your application, including consequences of any

failure and review the information concerning the product or systems in the

current product catalog. Due to the variety of operating conditions and

applications for these products or systems, the user, through its own

analysis and testing, is solely responsible for making the final selection of

the products and systems and assuring that all performance, safety and

warning requirements of the application are met.

The products described herein, including without limitation, product features,

specifications, designs, availability and pricing, are subject to change by

The Company and its subsidiaries at any time without notice.

EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR

INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE

THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.

REPAIR KITS AND REPLACEMENT PARTS

SELF-RELIEVING REPAIR KIT

(includes self-relieving diaphragm assembly,

valve assembly and o-rings) ........................................... RRP-95-130

NON-RELIEVING REPAIR KIT

(includes nonrelieving diaphragm assembly,

valve assembly and o-rings) ........................................... RRP-95-129

Self-Relieving Diaphragm Kit ............................................ RRP-96-213

Non-Relieving Diaphragm Kit ........................................... RRP-96-216

Valve Assembly (valve stem, valve spring) ...................... RRP-96-215

Regulating Springs:

0-50 psi ............................................................................ RRP-95-222

0-125 psi .......................................................................... GRP-95-224

0-250 psi .......................................................................... RRP-95-218

Adjusting Knob Assembly ................................................. RRP-95-023

ACCESSORIES

Gauges:

0-60 psig ....................................................................... K4520N14060

0-160 psig ..................................................................... K4520N14160

0-300 psig ..................................................................... K4520N14300

Panel Mount Nut ................................................................ GPA-95-032

Wall Mounting Bracket ...................................................... GPA-95-012

Wall Mounting with Panel Nut ........................................... GPA-95-011

Wall Mounting Bracket (Combo’s) .................................... RRP-95-090

Tamper Resistant Kit ......................................................... RRP-95-006

INSTALLATION

1. Install as close as possible to where regulated air is needed.

2. Install the unit with the air flowing in the direction indicated by the

arrow.

3. Install the same pipe size unit as the pipe line in use. Avoid using

fittings, couplings etc., that restrict airflow, unless maximum flow is

not needed.

4. Regulator may be installed with the adjusting knob in any position.

Attach gauge to one 1/4" female gauge port and plug the other 1/4"

female port or use it as a regulated outlet port.

5. Turning the adjusting screw clockwise increases the regulated

pressure and turning it counterclockwise decreases the regulated

pressure.

6. Panel mount regulators require a 15/16" diameter hole and are

mountable on panels from 1/8" to 1/2" thick.

7. Maximum inlet pressure and operating temperature ratings are

300 psig (21 bar) and 175°F (79°C).

MAINTENANCE

1. The regulator can be disassembled for servicing without removal

from line.

2. Occasionally remove bottom plug and clean plug, body and valve

seat (vent air line on both sides of regulator).

3. TO DISASSEMBLE - shut off air to regulator and vent air line on both

sides of regulator. Turn adjusting knob counterclockwise to relieve

compression on spring. Remove screw, lock knob, adjusting knob

(panel mount nut, if used), tamper-resistant kit (on tamper-resistant

models) and cover cap. Remove the four screws, cover and

regulating spring. Diaphragm assembly can now be removed. By

removing bottom plug and spring the valve stem can be removed

from the bottom of the regulator.

4. IF UNIT WILL NOT REGULATE TO PRESSURE NEEDED OR IF

PRESSURE BECOMES EXCESSIVE-remove bottom plug, spring,

and valve assembly. Clean and check o-ring, valve stem and valve

seat for water damaged parts. Install Repair Kit No. RRP-95-130 for

self-relieving models and Repair Kit RRP-95-129 for non-relieving

models for complete overhaul.

5. IF UNIT LEAKS AT RELIEF PORT, install proper repair kit as listed

under Repair Kits and Replacement Parts.

6. WHEN REPLACING DIAPHRAGM ASSEMBLY - Diaphragm

assembly RRP-96-213 includes disk seal (not shown) installed. Seal

not required on nonrelieving models.

7. TO REPLACE O-RING-This o-ring is above a metal washer which

cannot be removed. Using a pointed probe of some kind, pull o-ring

out. Force new o-ring through washer hole into o-ring cavity.

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Installation & Service Instructions83-059-000Regulator Model R16With Variations and AccessoriesISSUED: April, 2006Supersedes: September, 1995Doc

Seite 2

83-059-000LOCKKNOBADJUSTINGSCREWASSEMBLYO-RINGO-RINGPIPE PORTPLUG NNRVALVEASSEMBLYBOTTOM PLUGNNRSCREWADJUSTINGKNOBTAMPER-RESISTANT KIT(Optional)SCREW(

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